A Small Manufacturing Run of Charcuterie Boards

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Just lately, my spouse launched momandmelaser.com. It’s her laser engraving introduction to creating and I LOVE that she is doing it. She requested me to make a charcuterie board for her to engrave and naturally, I agreed. Nevertheless it is smart to make many, not only one.

The inventory I’m utilizing is 8/4 poplar. It’s cheap and does the job simply effective. One factor I’ve seen from her conversations with prospects is that folks usually don’t care in regards to the species. They need the form. They see thicker boards as extra fascinating and of higher high quality.

One beauty of my spouse’s new enterprise is that it naturally offers extra time collectively within the store. That is one other factor that I LOVE. It exposes my daughter to creating and incomes. She’s 5 years previous, so naturally the goofball moments are in excessive provide.

Consideration all instrument producers, please add decrease physique activated off buttons on all your instruments. This Oliver jointer has a full size off button close to the underside of the machine. Good!

The milling course of continues on the planer with the assistance of what I name a snipe board. Take an additional board and feed it by way of earlier than the primary board and after the final board. If you are able to do this and don’t have any gaps between boards when feeding them by way of then all your materials can be snip free. All the snipe is concentrated on the beginning and cease of the lower, which can be on the snipe board.

This glue up has been sitting round for some time ready for me to make use of. It’s the internal core to the camper I constructed for my daughter. On the jointer I flattened three adjoining faces.

One for the bandsaw desk and the remainder to journey towards the fence. This offers me no less than one flat vast face for the following step.

Which is the planer. After bouncing between the jointer and bandsaw just a few occasions, every of the boards could be planed flat and parallel to the jointed face. I didn’t fear a few snipe board right here as a result of the rounded nostril of those panels will get lower off anyway. I made positive the rounded nostril went in first on the primary board and final on the final board.

One enjoyable facet of working with Bits&Bits is I get to check new bits earlier than they launch them. This can be a 3/8″ compression chip breaker.

And right here it’s plowing by way of materials at 450 inches per minute! That’s nuts! 3/8″ diameter bit, 3/8″ depth per move, and 450 inches per minute. I seen some tearout within the sapwood so after the primary board I slowed it right down to 300 inches per minute.

I additionally didn’t go full depth with the cuts. I wished to get the utmost yield out of the board so I couldn’t use high down clamps. As a substitute, I used an extended stick so as to add high down holding through the lower and made the lower cease 1/2″ away from the underside. This retains the bit above my bench canines and retains the items collectively to be separated later.

To separate them I’m utilizing an upcut spiral flush trim bit. The upcut route is reversed when in a router desk so it’s truly knocking down. This helps forestall lifting of the fabric on the router desk.

The bit references off the CNC cuts and completes the items.

A little bit clear up work on the belt sander is subsequent. I didn’t go all the best way with this step. Simply engaged on the key areas. I do know every bit will want ultimate sanding after engraving so there’s no level in doing all of it proper now solely to be carried out once more later.

Again to the router desk for some roundover motion. I feel this was round 1/4″ radius. Possibly 5/16″.

I like to make use of a ruler to set the peak of the roundover bit. As quickly because the ruler can slide excessive of the roundover wing the bit is low sufficient.

Batch work once more for the roundovers. Shifting the stack from one location to the following.

I didn’t lower all the materials on the CNC machine. As a substitute, I solely lower the boards that had the least quantity of knots and defects. For the remainder of the fabric, I lower the knots out the perfect I might and turned them into rectangular blanks.

Probably the most under-rated slicing board or charcuterie board deal with design in my view is a straightforward 30 diploma chamfer on the underside edge. This lower usually produces method much less burning in comparison with a router bit and, in my view, capabilities a lot better than a single location deal with.

My spouse additionally picked up a pre-made teak panel to experiment with. Typically it’s extra worthwhile to purchase pre-made panels than it’s to make them your self. Time will inform on this experiment. The one panel produced two slicing/charcuterie boards and 12 coasters.

Extra roundover motion for the teak stuff. I take advantage of the most important radius roundover bit I had within the router desk to around the teak corners on edge.

With a sq. backer board to stop tearout, the fabric could be pushed by way of the bit to around the corners. This labored very effectively and I feel it is going to be my go-to methodology for rounding corners on boards as an alternative of utilizing a radius template that you just flush trim onto the board nook. Assuming the board or panel is sufficiently small to suit on high of the router desk.

One ultimate roundover for the highest and backside fringe of the teak boards.

That is the ultimate yield. Fairly just a few boards for my spouse to experiment with and promote. For those who’re eager about any of those merchandise you’ll find them on my spouse’s web site momandmelaser.com. For those who don’t discover them there, ship her an e-mail at [email protected] and let her know what you might be after and the way you need it personalised.

For those who’re eager about any of those merchandise you’ll find them on my spouse’s web site momandmelaser.com. For those who don’t discover them there, ship her an e-mail at [email protected] and let her know what you might be after and the way you need it personalised.

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